DG Focus Technology
1K101 Fe-based Amorphous Ribbon

1K101 Fe-based Amorphous Ribbon:
High-Efficiency Alternative to Silicon Steel

A revolutionary soft magnetic material with long-range disordered atomic structure, designed to reduce no-load losses in distribution transformers by 60%-80%.

1.56T
Saturation Induction
25μm
Ultra-thin Thickness
0.1-0.14 W/kg
Core Loss @1.35T/50Hz
860-940 Hv
Vickers Hardness
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Comparative Analysis: Amorphous Ribbon vs. Silicon Steel

Technical comparison highlighting the superior performance characteristics of amorphous materials

Parameter Amorphous Ribbon Silicon Steel
Microstructure Amorphous (Disordered) Crystalline
Production Process ~10m Single-step ~1000m Multi-step (Hot/Cold Rolling)
Standard Thickness 25 μm 300-350 μm
Core Loss (P1.35T/50Hz) 0.1-0.14 W/kg 0.85 W/kg
Resistivity (ρ) 130 μΩ·cm 45 μΩ·cm
Vickers Hardness (Hv) 860-940 Hv 180 Hv
Saturation Induction (Bs) 1.56 T 1.8-2.0 T

Manufacturing Excellence: Single-Step Process

Our Vertical Integration and PPAP Level 3 Ready capabilities ensure consistent quality through rapid solidification technology.

The Rapid Quenching process achieves cooling rates of 106℃/s, creating a long-range disordered atomic structure that eliminates crystalline grain boundaries.

This innovative manufacturing approach reduces production energy consumption by 80% compared to traditional silicon steel processing, with zero pollution emissions.

Process Advantages

  • 80% Energy Reduction in manufacturing
  • Zero Pollution production process
  • Single-Step rapid quenching technology
  • Consistent Quality with PPAP Level 3 readiness

Industry Applications

Transforming energy efficiency across multiple sectors with advanced amorphous technology

Distribution Transformers

Reducing no-load losses by 60%-80% in power distribution networks, enabling significant energy savings.

3D Triangular Wound Cores

Advanced three-phase transformer cores with optimized magnetic flux paths for maximum efficiency.

High-efficiency Motors

Enhancing motor performance in electric vehicles and industrial applications with reduced core losses.

Solar Inverters

Improving conversion efficiency in photovoltaic systems with superior high-frequency performance.

Data Centers

Power distribution units and UPS systems benefiting from reduced energy consumption and heat generation.

Smart Grid Infrastructure

Enabling next-generation grid technologies with efficient power conversion and distribution.

Sustainability & ESG Impact

Supporting global decarbonization goals through advanced material science

Carbon Reduction

Each amorphous transformer reduces CO₂ emissions by 5-10 tons annually compared to silicon steel equivalents.

Energy Efficiency

60%-80% reduction in transformer no-load losses contributes to significant energy conservation.

Sustainable Manufacturing

80% reduction in production energy consumption with zero pollution manufacturing process.

Ready to Transform Your Energy Efficiency?

Join industry leaders who are already benefiting from the superior performance of 1K101 amorphous ribbon technology.